Saturday, January 28, 2017

Wookie's Longbow Build Gallery


Click on any image for a larger view.

- REFLEX / DEFLEX LONGBOWS -



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Stats: 66", 47# @28", 192fps with a 378gr arrow (at my 30" draw)
Riser: 1.5 x 2 x 18", Zebrawood, hickory & black phenolic accent
Limbs: Hard Maple
Tips: Zebrawood, black phenolic, maple






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Stats: 66", 49# @28", 193fps with a 378gr arrow (at my 30" draw)
Riser: 1.5 x 2 x 18", kingwood, birdseye maple, ipe & black phenolic accent
Limbs: bocote, maple
Tips: Zebrawood, black phenolic, maple

 



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Stats: 66", 43# @28", 180fps with a 378gr arrow (at my 30" draw)
Riser: 1.5 x 2 x 18", walnut, bloodwood, ipe & black phenolic accent
Limbs: walnut
Tips: walnut, red & black phenolic





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Recurve Build #16. Trying new things.

The Best Bow Yet


It's been a while since I had time to do a build of any kind. Since I had some time off  over the Christmas break, I thought I would spend some time in the shop and enjoy some time building another bow. I have been thinking about a few different things I wanted to try on my next build, so a lot of these new things went into the new bow. In fact, this was a bow full of new things.

A while back, I was at a warehouse in SLC (MacBeath Hardwoods) which is loaded with all kinds of wood, both exotic and domestic. I was looking for a cool wood that might look good in a bow.  There were a lot to choose from and I was like a kid in a toy store. I could not make up my mind. I grabbed a few really nice boards and kept looking around.  I wanted to use one of the varieties of African Blackwood that I saw. It is very beautiful, very hard, and also very expensive.  Instead, I found a small board make of Mun Ebony, which I discovered is a wood from Madagascar,  I was not quite 3" tall, but I wanted to use it anyway and felt I could either make it work in my recurve design, or use it in a longbow. So, this board has been sitting around for a while until I could find a chance to use it. The time had come to try to use it!

My wife has a brother who is an excellent guitar maker.  He gave me a piece of leopardwood that I wanted to use in a bow, but it was a little too short for the 26" that I need for the riser.  So, I came up with another plan to do something that I had not done before. I cut the leopardwood board at a 45 degree angle and put in a piece of purpleheart, which is also a wood I have not used yet. I decided that it would look better if I used a piece of black phenolic on both sides of the purpleheart to create a nice border.  I sandwiched these pieces together and then planed then down to a single thickness and used this for the center of the laminated riser.  I also added a couple more thin layers of purpleheart into the laminated riser to give it more color and character.

I usually add some type of curve, stripe, or other decorative detail to the riser. I like how it looks. The one I like the best is a couple curves that start in close proximity and then diverge as they proceed down the riser. This time I thought that I would try to cross the curves and see how it turned out. The difficulty in doing this comes from also adding the 45 degree section of purpleheart into the middle section of the riser.  Each time a curve is cut and then re-glued, great care must be taken to align the parts exactly or else the lines and curves will show the error once the window is opened up to reveal the center woods.  Also, I decided to use a medium brown (kind of mustard colored) phenolic strip instead of the normal black phenolic.

The last new thing about this bow came from my research on the Bingham's Projects web site.  I found that there are were new products which they now carried.  I was excited to try the new olive green bow glass and also a new lamination wood, called Ebiara or Red Zebra.  I love using zebra wood, so I wanted to see how the Ebiara looked.  I also like the green glass on various old and new Bear bows, so I wanted to give that a try.

Like I said, lots of new things were tried on this bow.

When I got to the part of the process where I work on the limbs, I was amazed that they were almost perfectly straight. They required very little adjustment.  Also, when I checked the tiller (bottom-to-top), I was again happy that it was already correct.  This has never happened before.  This is by far the best bow I have built to this point.  







I am shooting this bow in a 3D league and it shoots really well.



Here are my bow stats:
  • target stats: 65" AMO, 45# @28", 2" wide limbs
  • achieved stats:  45#
  • .040"  ULS olive glass for the back
  • .043"  UL clear clear glass for the belly
  • .060"  Ebiara (Red Zebra) parallel lams for back  
  • .110"  Ebiara tapered lams for belly (.002/1")
  • .253"  total stack height (out of .254"):
  • riser: 2 x 3 x 26" 
    •  [Mun Ebony | purpleheart | leopardwood+purpleheart | purpleheart | Mun Ebony]
(1/2017)

Thursday, January 15, 2015

Recurve Build #14 & #15 Father & Son Bows

  
  On thing that continues to amaze me as I look at the work of bowyers on various forums and blogs is the creativity that some of them have.  I don't think I have the imagination or creativity that some craftsman have, but I do admire all of their ideas.  One idea I have always wanted to try is what I call a mirror-image mosaic riser pattern. The idea is to create two I-beam risers and then swap some section out of the middle between. When the riser window is opened up, it will create a cool-looking pattern to work with.

  I thought it might be a fun project to do this with my son as a Christmas present. Since I don't have a nice bandsaw or arc jigs, I was not sure if I could pull it off, but I thought I would give it a shot anyway. I didn't take a lot of pictures as the build was going on, so most of these of finished pictures.




  My son and I chose wood combos that we liked.  We built one riser with Zebrawood sandwiched between layers of Wenge. The other riser contained Redheart between layers of grey Actionwood.  My son wanted to use Bocote for the limbs, with walnut in the middle to keep it all dark-toned.



  I have been wanting to try using a stain/tint on the limb wood, so I decided to use bamboo in my limbs. I found out that most stains will have a harmful effect on the smooth-on epoxy used to create these bows.  From consulting with other bowyers I found that tinting agents that are water or alcohol based will not hurt the bonding power of the smooth-on, if applied correctly. So, I found some and was able to tint the bamboo lams with great success. This opens doors for future build ideas.



  We also added some phenolic strips to the design for transition between layers. The finish is 25+ layers of Minwax Wipe-On Poly, which gives it a nice, deep gloss look.



  These pictures show the tinted bamboo on my limbs and Bocote on my son's limbs.


Here are the tips and full length pictures. I tried to make some fancy-shaped tips, but they didn't come out quite as nice as I wanted. It was still worth trying.




Here are my bow stats:
  • target stats: 65" AMO, 55# @28", 2" wide limbs
  • achieved stats:  53#
  • .040"  ULS black glass for the back
  • .043"  UL clear black glass for the belly
  • .076"  natural actionboo lams for back  
  • .105"  natural actionboo tapered lams for belly (dyed gray)
  • .264"  total stack height:
  • riser: 2 x 3 x 26" [charcoal Actionwood,redheart,zebra,wenge]

Here are the stats for my son's bow:
  • target stats: 65" AMO, 45# @28", 2" wide limbs
  • achieved stats:  45#
  • .040"  ULS black glass for the back
  • .043"  UL clear black glass for the belly
  • .070"  Walnut parallel lams for back
  • .100"  Bocote tapered lams for belly  (taper: .002/1") 
  • .253"  total stack height:
  • riser: 2 x 3 x 26" [charcoal Actionwood,redheart,zebra,wenge]

Wednesday, January 22, 2014

Recurve Build #11,12,13 The Ford Bows



Christmas turned into a busy season for me this year.  I got a request to build 3 bows for relatives in Tennessee, and I only had a  month to get them done and get them there!  It was a big challenge for me and I was more stressed than I like to be when I build bows. normally just for fun. I am always worried when I am building something for someone besides myself. I did get them done, just in time and I think they turned out nice.

(click any image for a larger view)



Bow #11
  This bow is actually a design that I have been thinking about for myself. Most of the woods I work with are light and show up easily in dim light.  I wanted to try a design that would be all dark, for hunting, but would still be beautiful.  I don’t have access to any really dark wood right now, but I do have access to a hi-tech engineered laminate called Actionwood, known in the bow making world for its extreme strength and durability. It’s made of lots of layers of colorized wood, like Baltic Birch, and is used for gun stocks, skateboards, and other things that need strength, even in thin sections.  When this wood is shaped, it creates nice patterns and interesting shapes.  I decided that I also wanted some color in the sight window, so I added a middle section of Redheart. I also put in a couple a-symmetrical curves to add some detail to the riser.  Keeping with the dark wood theme, I used a beautiful wood from Brazil called Moradillo for the limbs.  It had a very nice color and grain pattern and is often used in hi-end furniture.  Under the bow glass the Moradillo came out a bit dark, so the grain shows up better in bright light. 





11th 65" Recurve
(Tracy Ford)
12/2013
- target stats: 65", 45# @28", 2" wide limbs
- achieved stats: 65", 45# @28"

- .040"  ULS black glass for the back  
- .043"  ULS clear glass for the belly
- .070"  hard maple parallel lams for back
- .099"  Moradillo tapered lams for belly (taper: .002/1") (visible)
- .252" total stack height

- riser: 2 x 3 x 26"  [Actionwood|redheart|Actionwood]  (charcoal Actionwood block)

Tracy Ford, shooting his bow.
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Bow #12 
  The riser on this bow is made from a lamination of some beautifully figured maple from right here in the USA and an exotic Brazilian wood called Redheart.  The walnut has lots of character in the grain patterns.  Also, this particular piece of Redheart is very interesting.  The color is not a solid red, but instead is a wild pattern of many shades of red, fading to brown near the edge, creating a really nice look to the wood. I used black and red linen phenolic to add some accents to the riser and the tips of this bow.  The limb wood is another exotic wood, Zebrawood, from Central America and Africa. This beautiful wood blends some mid to light tones into the bow and shows off some nice large-grain patterns which contrast the tighter grain of the walnut.





12th 65" Recurve
(Ed /Tracy's Dad)
12/2013
- target stats: 65", 40# @28", 2" wide limbs
- achieved stats: 65", 40# @28"

- .040"  ULS black glass for the back 
- .043"  ULS clear glass for the belly
- .060"  hard maple parallel lams for back
- .103"  Zebrawood tapered lams for belly (taper: .002/1") (visible)
- .246" total stack height

- riser: 2 x 3 x 26" [walnut|redheart|walnut]

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Bow #13
   I had an idea to see how multiple wood types would look together and this is the result.  The main riser wood is walnut, cut from the same board as bow #12. In the middle is a nice piece of birdseye maple sandwiched between layers of mahogany.  These are all native hardwoods from North America.  They also have very different grain patterns.  As it turned out, there is a round knot in the walnut on the left side of the grip area, perfectly preserved.  Also, there is a section in the upper sight window where the maple starts to fade to dark, which is unusual.  Then I added a slice of red cedar between 2 layers of black linen phenolic to add more detail to the riser.  Finally, the limbs show a very exotic wood, Bocote, from Central and South America. This wood has a grain like no other, wild and crazy.  So that’s a 5 wood bow design.  




13th 65" Recurve
(Scott /Tracy's Brother)
12/2013
- target stats: 65", 45# @28", 2" wide limbs
- achieved stats: 65", 43# @28"

- .040"  ULS black glass for the back 
- .043"  ULS clear glass for the belly
- .070"  hard maple parallel lams for back
- .099"  Bocote tapered lams for belly (taper: .002/1") (visible)
- .252" total stack height

- riser: 2 x 3 x 26" [walnut|mahogany|maple|mahogany|walnut]